DBM Bridges
 Building Bridges and Structures for the future.
   Home            Project 40 E58 Brotherton Fox
 
 
 
 
View on the original deck of Brotherton Fox
 

 
View north to Brotherton Fox A1M running below
 

 
View looking up the A1M towards Brotherton Fox Bridge

Brotherton Fox - view on the existing deck.
 

 
Slip road ties in just before the bridge
 

 
Pub on the corner of the bridge.

Roundabout next to the pub just along from the pub
 

Brotherton Fox - view on the existing deck.
 

Site testing from MEWP, D Millar doing the inspection hammer testing
 

Site imperfection from MEWP, D Millar doing the inspection hammer testing
 

View on the front face of the abutment - concrete fins breaking up.
 
 

Site testing from MEWP, D Millar doing the inspection hammer testing
 

Site testing from MEWP, D Millar doing the inspection hammer testing
 

Site testing from MEWP, D Millar doing the inspection hammer testing
 

Site testing from MEWP, D Millar doing the inspection hammer testing
 

Site testing from MEWP, D Millar doing the inspection hammer testing
 

 
Soffit above the central pier has been delaminated
 
 

Concrete sample being taken holes drilled and tested for chemical content
 
 

View on abutment face – road closed barrier being removed.
 

View on bridge abutments with the road closed
 

 
View on the soffit of the bridge - note the edge beam.
 

Temporary shutter being set up ready for concrete base
 

Scaffold being erected to the east abutment
 

Temporary works props being installed on the concrete plinth
 

 
Props being installed 
 

Header beam being installed to the East props
 

Header beam being installed to the East props
 

 
Scaffold erected to the West abutment + concrete footing being created for the temporary works
 

West abutment props being installed
 

Temporary works installed for the East abutment
 

Temporary works installed for the West abutment
 

Temporary works installed for the West abutment
 

Trial holes at deck level on bridge joints & waterproofing
 

Trial holes at deck level on bridge joints & waterproofing
 

Grout bags filled on top of the header beam to take the load from the deck once beams removed
 

All grout bags filled and in place on the header beam
 

Hydro demolition to the East abutment
 

Soffit of the East abutment falls away due to delamination
 
 

Hydro demolition to the East abutment
 

Hydro demolition to the East abutment
 
 

Hydro demolition to the East abutment
 

 
Buxton Water – Hydro demolition equipment.
 

 
Buxton Water – Hydro demolition equipment Water tanker on the deck
 

Hydro demolition to the East abutment
 

Hydro demolition to the East abutment
 

Hydro demolition to the East abutment
 

Hydro demolition of the soffit exposes rotten concrete and heavy corrosion
 

Survey of the soffit showed that it was in very poor condition
 

East abutment hydro demolition complete
 

East abutment hydro demolition complete
 

East abutment hydro demolition complete / scaffold removed
 

East abutment hydro demolition complete / scaffold removed
 

East abutment hydro demolition complete / scaffold removed
 
 

Anchor fixings drilled and set in place with HY150 epoxy
 
 

Reinforcement delivered for the new kerb beams
 

Shutters delivered ready for installation
 
 

Anchor fixings drilled and set in place with HY150 epoxy
 

Steel fixed to the abutment face to form the kerb beam
 

Steel fixed to the abutment face to form the kerb beam
 
 

 
Form work being fixed and set in place for East kerb beam
 

Formwork being installed to the East abutment kerb beam.
 

 
Steel Reinforcement being fixed to the West abutment.
 

Works on going to both abutment kerb beams.
 
 

Form- work fixed and set in place ready for concrete. (access required)
 
 

Steel Reinforcement fixed to the front of the abutment.
 

 
Formwork Set up on the corner of the kerb beam ready for concrete.
 

Scaffolding erected to give access for concrete placement
 

 
Mike Sleigh – concrete to the kerb beam on the East side
 

 
Concrete placed to the Kerb Beam.
 
 

 
Steel reinforcement set up for the West Kerb beam - kicker cast at lower level.
 
 

New weep pipes extended through the kerb beam
 

Reinforcement to the west side note the kicker at low level that had been cast first
 

West kerb beam formwork set up and concrete placed
 

 
Concrete placed for the kerb beam.
 
 

East kerb beam cast and formwork removed
 

 
Form work to the West abutment.
 

East kerb beam cast and formwork removed
 

East kerb beam cast and formwork removed
 
 

Hydro demolition machine Robot on site to start the soffit removal
 
 

Hydro demolition Robot removing the soffit of the bridge.
 

Hydro demolition Robot removing the soffit of the bridge.
 

Hydro demolition Robot removing the soffit of the bridge.
 

Hydro demolition Robot removing the soffit of the bridge.
 
 

Hydro demolition Robot removing the soffit of the bridge.
 
 
Breakdown of the hydro demo equipment
 
 

 
Hydro demolition complete to central deck soffit section
 

Breakdown of the hydro demo equipment – back to using elevated work platform
 

 
Breakdown of the hydro demo equipment – back to using elevated work platform
 
 

 
Breakdown of the hydro demo equipment – back to using elevated work platform

Hydro demolition Robot back up and running after a week in for repairs (parts needed to come from sweden)
 

Completed soffit removed.
 

Soffit completed up to the East 
 

Hydro-demolition West abutment at soffit interface
 
 

The soffit over the west abutment was ok
 
 

 
West abutment props removed – strip to be hydro-demolished
 

West abutment props removed and stacked up
 

View on east abutment props
 

Work started to the service bay at deck level
 

East abutment hydro-demo in progress to the section between the props and the abutment
 

 
Scaffold being taken down and area in front of the West Abutment to clean up prior to access deck being installed.
 

Scaffold being erected to the north bound carriageway
 
 
Scaffold decked out ready for spray concrete
 

 
 

 
View on the soffit  central pier interface.
 

 
View on the West Abutment with face hydro demolished.
 

View on bearings over the central pier soffit in very poor condition
 

 
View on bearings over the central pier soffit in very poor condition
 

 
The concrete soffit above the central pier could be pulled off by hand the concrete was so brittle.

 
Access scaffold being erected on the North bound carriage way - access to undertake spray concrete.
 

 
Material delivery for spray concrete stockpiled ready for use.
 

Preparation for spray concrete to the bridge soffit
 

Preparation for spray concrete to the bridge soffit
 

Spray concrete in bays
 

Spray concrete in bays
 

Works on going to spray concrete North bound soffit.
 

Works started on installing a temporary work plinth for installing the props on the central pier.
 

Spray concrete complete up to West Abutment.
 

Spray concrete complete up to central pier
 

Spray concrete complete up to central pier
 

 
Brickwork started to the west abutment - soffit completed and scaffold rebuilt to undertake brickwork.
 

Scaffold erected around the central pier – concrete foundation being constructed for temporary props
 

 
Brickwork to the West abutment works in progress.
 
 

Props being installed at the central pier
 

Props being installed at the central pier
 

Brickwork west abutment in progress
 

Brickwork west abutment in progress
 

Hydro-demolition to east abutment to enable pockets to be created for bearings
 

 
Hydro-demolition to east abutment to enable pockets to be created for bearings
 

 
Brickwork to the West abutment - each lift being grouted up to make a solid face.
 

Props to the central pier ready for loading
 

 
West abutment brickwork lifts on going. 
 

View on West abutment brickwork - not the new parapet crash barriers have been installed of the Kerb beams.
 

Grout bags filled and loads transferred
 

Temporary works props.
 

Central pier screened in ready for hydro demolition of the bearings
 

Load transfer completed on top of beams
 

Load transfer completed on top of beams
 

Hydro demolition in progress on the East abutment
 

Road closed at deck level for bearing replacement works
 

Scotty Collins - Works Foreman 
 

Trial holes on deck service ducts
 

Trial holes on deck service ducts
 
 

Hydro demo creating a bearing shelf cut out for new bearings
 

Hydro demo creating a bearing shelf cut out for new bearings
 

Soffit fully exposed to show full extent of delamination
 

Grout bags filled on top of the beams.
 

Works at deck level service trench being cleared out repaired
 

Concrete works to the service trench
 

Concrete works to the service trench
 

Hyro demolition works in progress
 

Hydro- demolition works in progress on the East Abutment.
 
 

 
Hydro- demolition in progress over the central pier old bearings broken out
 

Concrete works to the service trench
 

Waterproofing being removed from the deck over the service trench area.
 

Spray concrete to the west abutment soffit above the bearing self
 

Hydro- demolition in progress over the central pier old bearings broken out
 

 
 
 

 
 

 
 

 
 

Spray concrete to the west abutment soffit above the bearing self
 

Spray concrete to the west abutment soffit above the bearing self
 

 
 
 

Hydro demo in progress over the central pier old reinforcement being removed
 

Hydro demo in progress over the central pier old reinforcement being removed
 

Hydro demo in progress over the central pier old reinforcement being removed